Foro 400 Drill

Description

The Foro 400 Drill is an electromechanical ice coring drill that retrieves 98 mm (3.86-inch) diameter x 1-meter-long ice cores to approximately 400 meters depth. Design of the Foro 400 Drill was initiated in PY 2015 based on driller feedback with the aging 4-Inch Drill, and to utilize more recent and proven designs from other IDP drill systems. The drill is expected to largely replace use of the 4-Inch Drill equipment; however at least one full 4-Inch sonde will be retained for use on science projects requiring the larger 104 mm diameter core. The Foro 400 Drill produces a 98 mm (3.9-inch) diameter core, the same as IDP’s Foro 1650 Drill (aka Intermediate Depth Drill) and Foro 3000 Drill. In addition, the Foro 400 sonde design is submersible and watertight. The design is largely based on the current 4-Inch Drill equipment but offers generous weight savings. Using a common sonde design across several drills spreads design costs over multiple projects, strengthens component availability, and promises to reduce future maintenance costs. During a lull in fieldwork caused by the pandemic, IDP conducted beneficial hands-on training for several IDP Engineers at the UW Physical Science Lab (PSL) test well. The system was deployed to Antarctica for its first field project during the 2019-2020 field season at Allan Hills, Antarctica. The system was used again on Tunu Glacier in Greenland in spring 2022 and again at Allan Hills during the 2022-2023 Antarctic field season.

Minor modifications have been made following each of the drill’s field deployments. Fishing tools were fabricated and drill recovery loops procured in 2021. Slam Stick mounts were also fabricated to allow for collection of vibration data during coring. In 2022, scoop cutter shoes and sonde stands were procured. In 2023, IDP is pursuing the specification and purchase of aluminum outer tubes to replace the fiberglass tubes, as it is believed the fiberglass is creating heat, chip transport issues and poor core quality at depth. A collet cutter head was also designed and fabricated.

Comparison of Specifications
  4-Inch Drill Foro 400 Drill
Winch Capacity Up to 400 m of 13 mm ø Kevlar Cable Up to 470 m of 5.7 mm ø steel armor cable
Ice Core Diameter 104 mm 98 mm
Hole Diameter 145 mm 126 mm
Ice Core Length 1 m 1 m
Pressure Rated Sonde No Yes
Winch Speed 0.5 m/s 0.76 m/s
Power Requirements/Source 220V, 5 kW generator 220V, 5 kW generator
Comparison of Weights
  4-Inch Drill Foro 400 Drill
Drill 87 kg (192 lbs) 64 kg (141 lbs)
Winch with Cable 297 kg (655 lbs) 123 kg (271 lbs)
Tower Assembly 61 kg (135 lbs) 52 kg (115 lbs)
Control System 52 kg (115 lbs) 35 kg (77 lbs)
Total System Weight 497 kg (1096 lbs) 274 kg (604 lbs)
Shipping Weight (complete system including crates, spares, and tools) 1,180 kg (2600 lbs) 816 kg (1800 lbs)

Equipment Details

Name Foro 400 Drill
Type
Type
Ice coring
Number in Inventory
Number in Inventory
1
Max. Practical Depth
Max. Practical Depth
400 m
Ice Core Diameter
Ice Core Diameter
98 mm (3.85 inches)
Ice Core Length
Ice Core Length
1 m
IDP Driller Required?
IDP Driller Required?
Yes
Drill Fluid Required?
Drill Fluid Required?
No
Helicopter Transportable?
Helicopter Transportable?
Yes
Light Aircraft Transportable?
Light Aircraft Transportable?
Yes
Shipping Weight
Shipping Weight

1800 lbs

Shipping Volume (Cube)
Shipping Cube

200 m system can be broken down so individual pieces weigh less than 100 lbs and are under 6 ft3

Comments
Comments

Shipping weight listed above includes all spares and shipping cases. For ultra-lightweight deployments, where spares and shipping cases can be left at a base camp, the weight of the winch, tower, one control box and one sonde is estimated at 604 lbs.

Documents

Citation Year
U.S. Ice Drilling Program (2021) Foro 400 Drill Operations and Maintenance Manual. 1-42. 2021
Mary R Albert, Kristina R Slawny, Grant Boeckmann, Chris J Gibson, Jay A Johnson, Keith Makinson, Julius Rix (2020) Recent Innovations in Drilling in Ice. Chapter 6 of Advances in Terrestrial Drilling: Ground, Ice and Underwater, Bar-Cohen and Zacny, eds., 157-220. https://www.routledge.com/Advances-in-Terrestrial-Drilling-Ground-Ice-and-Under… 2020
Jay A Johnson, Matthew J Kippenhan (2017) DISC Drill vs. Foro 3000 Drill Analysis. 1-24. 2017
IDDO (2015) Foro Drill System Preliminary Engineering Design Review. 1-26. 2015

Photos

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