Foro 400 Drill

Development of the 700 Drill continued at an excellent pace. The control box and console wiring were completed, and the control box was powered up and tested. The design of the chip bailer continued, and sonde components like the outer tube, hollow shaft, and core barrel were fit-checked. IDP met with personnel at the UW Physical Sciences Lab (PSL) to coordinate the testing of subsystems in the PSL test well. Work continued on the sonde electronics. The motor torque test stand was assembled, and engineers immediately began gathering and analyzing data. Orders were placed for core processing and fluid handling system components. The drill cable was successfully spooled onto the winch. The first use of the 700 Drill is scheduled for the summer of 2024 in support of PI Eric Saltzman’s molecular hydrogen (H2) project (NSF award 2243540) at Summit, Greenland.

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The Engineering Requirements document for the BASE (Basal Access and Subglacial Exploration) Drill system was finalized and approved. Drill rod was ordered and received. Jay Johnson and Elliot Moravec traveled to Multi-Power Products Ltd in Kelowna, BC, in February for drill acceptance and operational training. IDP expects to receive the drill in Madison, WI, in March or April, and will work to design the auxiliary components for use of the drill in ice in the polar regions.

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In preparation for the second GreenDrill season, a level wind option was purchased for the Agile Sub-Ice Geological (ASIG) Drill, as well as Kubota engine spares, drill rod end caps, rod scraper rings, Geoblock for the drill tent and generator tent flooring, and a replacement flow jet pump. IDP engineers also worked to design improvements for the ASIG Drill chip handling and filtration system. The Winkie Drill packer and the water swivel seal were tested, and filter socks, casing centralizers, and full-face and impregnated bits were purchased. Additional Winkie Drill casing was ordered and received to account for GreenDrill firn depth uncertainty, and work on a new insulated filtration tank was completed. 

Work continued on new outer tubes for the Foro 400 Drill, and components for a new truss tower were received.

With the COVID-19 pandemic having postponed all IDP-supported 2020/21 Antarctic fieldwork, IDP-WI took the opportunity to test several drills and new components in a prototype ice well at the UW Physical Sciences Lab in Stoughton, WI. A new Winkie Drill ice bit performed well under both very cold and warm ambient temperatures, and a new fluid chiller was also successfully tested. A new barrel set for the Foro 400 Drill was successfully tested, following issues witnessed during the system’s first use during the 2018/19 field season at Law Dome, Antarctica. Both an IDP and a Kovacs Sidewinder were tested, as IDP seeks to improve the Sidewinder design. The testing also provided an extremely beneficial and rare opportunity to train additional operators on the use of the equipment while drilling actual ice, as logistics limitations for field projects usually only allow for one driller.

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The 2019/20 Antarctic field season was a bustling time for IDP. The entire engineering staff of IDP deployed across five different sites. Using the Winkie Drill and Badger-Eclipse Drill, Engineer Grant Boeckmann and Research Intern Elliot Moravec successfully collected four subglacial rock cores on Thwaites Glacier in the Hudson Mountains for PI Brent Goehring’s project. Engineer Tanner Kuhl and Driller Elizabeth Morton supported PI John Higgins’s work at Allan Hills through operation of the Blue Ice Drill and the new Foro 400 Drill. IDP Warehouse Manager Jim Koehler operated the Intermediate Depth Logging Winch (IDLW) at South Pole Station in support of PI Kael Hanson’s logging of the SPICEcore borehole and then transitioned to WAIS Divide to assist Engineer Chris Gibson with testing of the new RAM 2 Drill components with the original RAM Drill compressors. They were also able to perform brief testing on the Small Hot Water Drill, which will serve as the backup drill for PI Sridhar Anandakrishnan’s GHOST project on Thwaites Glacier in 2020/21. Engineer Jay Johnson deployed to Minna Bluff with the RAID project at the request of PI John Goodge and the NSF. In addition to consulting on operation of the RAID equipment, Johnson also used an IDP 4-Inch Drill and chips bailer to assist in setting the RAID packer. He also re-terminated the IDLW cable following damage at South Pole and was assisted in this effort by Kuhl and Morton. The IDLW was then operated in two RAID boreholes by RAID and IceCube personnel. Despite substantial weather and aircraft delays program-wide, objectives were largely completed for all projects, and feedback received from PIs has been very positive.

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IDP is providing support to the following projects during the 2019-2020 Antarctic field season:

(1) The Geological History Constraints on the Magnitude of Grounding Line Retreat in the Thwaites Glacier System project (PIs Goehring, Balco, Hall, Campbell; C-443-M; NSF award 1738989) contributes to the joint initiative launched by the U.S. National Science Foundation (NSF) and the U.K. Natural Environment Research Council (NERC) to substantially improve decadal and longer-term projections of ice loss and sea-level rise originating from Thwaites Glacier in West Antarctica. The goal of the project is to obtain geological evidence from the Thwaites-Pine Island Glacier system that will show whether glaciers were less extensive than they are at present, and, if so, when. The project will utilize the Badger-Eclipse Drill and Winkie Drill to obtain subglacial bedrock from sites where ice thickness is dynamically linked to grounding-line position in the Thwaites system (specifically in the Hudson Mountains). Observation of significant cosmogenic-nuclide concentrations in these samples would provide direct, unambiguous evidence for past episodes of thinning linked to grounding-line retreat as well as constraints on their timing and duration.

(2) The Thwaites-Amundsen Regional Survey and Network (TARSAN) integrating atmosphere-ice-ocean processes affecting the sub-ice- shelf environment project (PI Pettit; C-445-M/N; NSF award 1738992) contributes to the joint initiative launched by the U.S. National Science Foundation (NSF) and the U.K. Natural Environment Research Council (NERC) to substantially improve decadal and longer-term projections of ice loss and sea-level rise originating from Thwaites Glacier in West Antarctica. Thwaites and neighboring glaciers in the Amundsen Sea Embayment are rapidly losing mass in response to recent warming and related changes in ocean circulation. The processes driving the loss appear to be warmer ocean circulation and changes in the width and flow speed of the glacier, but a better understanding of these changes is needed to refine predictions of how the glacier will evolve. One highly sensitive process is the transitional flow of glacier ice from land onto the ocean to become a floating ice shelf. This flow of ice from grounded to floating is affected by changes in air temperature and snowfall at the surface; the speed and thickness of ice feeding it from upstream; and the ocean temperature, salinity, bathymetry, and currents that the ice flows into. The project team will gather new measurements of each of these local environmental conditions so that it can better predict how future changes in air, ocean, or the ice will affect the loss of ice to the ocean in this region. The project will use a 400-meter winch with tower and sheave from the 4-Inch Drill as an instrument installation winch to lower instruments into hot water-drilled boreholes on the Dotson Ice Shelf to measure ocean water properties at locations where warm Circumpolar Deep Water reaches the Thwaites grounding line.

(3) The Collaborative Research: Snapshots of Early and mid-Pleistocene Climate and Atmospheric Composition from the Allan Hills Blue Ice Area project (PIs Higgins, Brook, Severinghaus, Mayewski; I-165-M; NSF award 1744993, 1745006, 1744832 and 1745007) will collect new ice cores from the Allan Hills Blue Ice Area. Bubbles of ancient air trapped in ice cores have been used to directly reconstruct atmospheric composition, and its links to Antarctic and global climate, over the last 800,000 years. Previous field expeditions to the Allan Hills Blue Ice Area, Antarctica, have recovered ice cores that extend as far back as 2.7 million years. These ice cores extend direct observations of atmospheric carbon dioxide and methane concentrations and indirect records of Antarctic climate into a period of Earth’s climate history that represents a plausible geologic analogue to future anthropogenic climate change. Through this project, the team will return to the Allan Hills Blue Ice Area to recover additional ice cores that date to 2 million years or older. The new Foro 400 Drill and Blue Ice Drill will be used to recover the ice cores. The climate records developed from these ice cores will provide new insights into the chemical composition of the atmosphere and Antarctic climate during times of comparable or even greater warmth than the present day.

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(4) The Phase 2 Development of a Rapid Access Ice Drilling (RAID) Platform for Research in Antarctica project (PI Goodge; D-551-M, D-552-M; NSF award 1419935) will initiate its third Antarctic Field Trial (AFT3) of the RAID drill system  – to collect ice and rock samples from a deep ice sheet near Minna Bluff. The RAID drilling system will be put through a complete set of drilling trials, including augering firn, setting a borehole packer, drilling about 600 meters of grounded ice, and obtain samples of ice and rock cores at depth (by wireline rotary coring). All components of the drilling system will be tested and evaluated. The 4-Inch Drill will be used to make 2-3 meters of smooth-walled borehole just below the firn-ice transition, at a depth of approximately 70 meters, to field test the setting of the borehole packer. The Intermediate Depth Logging Winch will be used to field test a borehole dust logger in selected boreholes produced this season at Minna Bluff.

(5) The Management and Operations of the IceCube Neutrino Observatory 2016-2021 project (PIs Halzen and Hanson; A-333-S; NSF award 1600823) will utilize the Intermediate Depth Logging Winch to lower a series of optical+UV and radio sensor packages into the South Pole Ice Core (SPICEcore) borehole to the full depth of the hole (1751 m). The science goals include measurements of the radio absorption length of the ice from 100-1000MHz, radio birefringence in the ice, and ice index of refraction, all measured as a function of depth and ice temperature. The science team is interested in the optical scattering, absorption lengths, and luminescence as a function of depth and optical wavelength from the visible into the ultraviolet.

Foro 3000 Drill
IDDO continued initial development tasks for the Foro 3000 Drill system during the third quarter. Detailed design of the winch drum and level wind are in process. Sizing calculations were made and a design initiated for the chip melter system. Sonde assembly drawings were largely completed. Design work is expected to ramp up in the fourth quarter in preparation for a Detailed Design Review in late September.

Foro Drill
Anti-torque section assembly was largely completed and motor section assembly was initiated on the Foro Drill. Cabling was completed for the control box and drill motors were ordered. Shipping cases were received for the sonde, tower, and winch. Cutter head assemblies, spare cable terminations, and anti-torque slip rings were also received. Some assembly and testing have been delayed in light of work on higher priority projects, but procurements are largely complete.

Rapid Air Movement (RAM) Drill
Continued acceleration of RAM Drill design, procurement, and in-house testing. The system was prepared, packed and shipped to Scotia, NY in late June. In early July, IDDO received an Expedition Permit from the Government of Greenland, and a two-week field test was subsequently completed at Camp Raven in late July.

Intermediate Depth Drill
Models and drawings were completed for the winch cable terminations and spare cable termination kits were received for the Intermediate Depth Drill. System maintenance continues at a slow pace, as does the testing and troubleshooting of the Mage Controls components. The components, returned to Mage Controls at the end of the second quarter, are expected back at IDDO early in the fourth quarter.

Winkie Drill
Borehole casing was specified and purchased in preparation for the Winkie Drill's first use in West Antarctica at a drill site with overlying firn. IDDO sought information from international colleagues regarding methods to seal the bottom of the casing to the ice. Packer components, benchtop testing for compressed air inflation, and detailed models of packer components were also researched.

Blue Ice Drill (BID)
Maintenance and upgrade tasks were largely completed during the quarter for the BID-1. The drill was subsequently cleaned, packed and shipped for the upcoming Law Dome project in Antarctica. IDDO continued communication with BID tent vendor Fabricon. Engineer Tanner Kuhl visited the vendor's location in mid-July to review the design and progress thus far, and the tent was completed in mid-August.

Thermal Drill
The Engineering Requirements document for the Thermal Drill was approved and released. IDDO engineers worked to identify, procure and test some thermal and power limiting materials and components during the quarter. New heat rings were specified, as the old model is now out of production, and a number of new rings were ordered late in the quarter.

Hand Augers
Planned modifications for the cleat and locking break components of the SideWinder units were implemented on all five kits in inventory. Equipment was returned from Svalbard and Greenland and was repaired as needed. Orders were subsequently placed for replacement of a few components that were stuck in the ice during the 2018 Arctic fieldwork.

4-Inch Drills
Maintenance was completed for the 4-Inch Drill system that returned from Antarctica. One core barrel set was modified to match beneficial modifications made to another barrel set in inventory. An improved cable keeper for the crown sheave was designed, fabricated and implemented.

Eclipse Drills
A more robust top cover and new side panels were installed on the Eclipse Drill traversing system. Beneficial updates were made to the Operator's Manual. Small tools such as strap wrenches and sharpening stones were purchased for use in the field.

Foro 3000 Drill
IDDO kicked off development of the Foro 3000 Drill system during the first quarter. The Foro 3000 concept builds on the Intermediate Depth Drill (IDD) system and will allow for deep coring down to 3000 meters depth. A detailed task list was developed and other important documentation such as the Project Management Plan and the Engineering Requirements were completed and formally released. Detailed design work was completed for updates to the IDD's anti-torque components to allow for accommodation of a larger-diameter cable. The IDD sonde design was also modified to allow for recovery of 3-meter long cores per drill run.

Foro Drill
Several Foro Drill components were received that were ordered in late PY 2017, including a spare winch gearbox, winch motor, load pin and tower tubing. Control box functionality testing was initiated. The sonde design is now finalized and fabrication has begun.

Rapid Air Movement (RAM) Drill
Design and procurement tasks were accelerated to accommodate a potential test of the Rapid Air Movement (RAM) Drill system in Greenland during summer 2018. Component purchases included a new hose reel and downhole motors and controllers. Initial subsystem testing has begun.

Thermal Drill
IDDO engineers researched potential vendors for new heat rings, as the former model is now out of production. IDDO also worked with IDPO and community scientists (Rick Forster, Lora Koenig, Peter Neff, Eric Steig) to iterate on a Science Requirements document before planned modifications are made to extend the Thermal Drill's depth capability to 300 meters, as is called for in the Long Range Science Plan.

Intermediate Depth Drill
Many Intermediate Depth Drill components ordered in late PY 2017 were received, including a spare winch gearbox, spare levelwind rollers, borehole pressure sensors, load pins with internal amplifiers, and the long-awaited Mage control system components.