Rapid Air Movement (RAM) Drill

IDP-WI Equipment Development and Maintenance Update

The third large compressor for IDP’s Rapid Air Movement (RAM) Drill received new plastic on its skis prior to shipment to Port Hueneme, CA, in mid-November. The compressor will travel on the resupply vessel to McMurdo Station, Antarctica, where it will be stored as a spare for the upcoming GHOST project (PI Anandakrishnan) on Thwaites Glacier.

Over the summer, the UW-Madison Space Science and Engineering Center (SSEC) secured additional space for IDP at the drill maintenance and warehouse facility. IDP’s electronics lab has been relocated to the new space, where the Foro 3000 and Foro 1650 Drill (previously referred to as the Intermediate Depth Drill or IDD) electronics are undergoing testing.

In preparation for the Detailed Design Review of the 700 Drill held on November 18, IDP engineers set up the Foro 400 Drill tent. The team believes a tent of very similar design could be used with the new drill slated to drill to 700 meters if fabrication is approved. A preliminary model of the 700 Drill subsystems can be seen below.

The skis for the RAM Drill’s third compressor.

Ron Koch inside the IDP electronics lab. The electronics lab is now located within the IDP drill maintenance and warehouse facility.

IDP engineers use the Foro 400 Drill tent to determine if proposed 700 Drill operations can utilize a similar tent layout.

A preliminary model showing the potential layout of the 700 Drill and its subsystems.

IDP Supports a Successful 2019/20 Antarctic Field Season

The 2019/20 Antarctic field season was a bustling time for IDP. The entire engineering staff of IDP deployed across five different sites. Using the Winkie Drill and Badger-Eclipse Drill, Engineer Grant Boeckmann and Research Intern Elliot Moravec successfully collected four subglacial rock cores on Thwaites Glacier in the Hudson Mountains for PI Brent Goehring’s project. Engineer Tanner Kuhl and Driller Elizabeth Morton supported PI John Higgins’s work at Allan Hills through operation of the Blue Ice Drill and the new Foro 400 Drill. IDP Warehouse Manager Jim Koehler operated the Intermediate Depth Logging Winch (IDLW) at South Pole Station in support of PI Kael Hanson’s logging of the SPICEcore borehole and then transitioned to WAIS Divide to assist Engineer Chris Gibson with testing of the new RAM 2 Drill components with the original RAM Drill compressors. They were also able to perform brief testing on the Small Hot Water Drill, which will serve as the backup drill for PI Sridhar Anandakrishnan’s GHOST project on Thwaites Glacier in 2020/21. Engineer Jay Johnson deployed to Minna Bluff with the RAID project at the request of PI John Goodge and the NSF. In addition to consulting on operation of the RAID equipment, Johnson also used an IDP 4-Inch Drill and chips bailer to assist in setting the RAID packer. He also re-terminated the IDLW cable following damage at South Pole and was assisted in this effort by Kuhl and Morton. The IDLW was then operated in two RAID boreholes by RAID and IceCube personnel. Despite substantial weather and aircraft delays program-wide, objectives were largely completed for all projects, and feedback received from PIs has been very positive.

IDP Engineer Grant Boeckmann (left) operates the Winkie Drill on Thwaites Glacier in the Hudson Mountains. Also shown is scientist Seth Campbell (center) and IDP Research Intern Elliot Moravec (right). Photo credit: Brent Goehring.

Engineer Tanner Kuhl operates the Blue Ice Drill with a new tower at Allan Hills. Photo credit: Jessica Tinker.

Testing of the new RAM 2 Drill components at WAIS Divide. Photo credit: Chris Gibson.

Driller Elizabeth Morton operates the new Foro 400 Drill and tent at Allan Hills. Photo credit: Tanner Kuhl.

Engineer Jay Johnson operating the 4-Inch Drill with the RAID platform at Minna Bluff. Photo credit: John Goodge.

Equipment Updates (2018 Summer)

Foro 3000 Drill
IDDO continued initial development tasks for the Foro 3000 Drill system during the third quarter. Detailed design of the winch drum and level wind are in process. Sizing calculations were made and a design initiated for the chip melter system. Sonde assembly drawings were largely completed. Design work is expected to ramp up in the fourth quarter in preparation for a Detailed Design Review in late September.

Foro Drill
Anti-torque section assembly was largely completed and motor section assembly was initiated on the Foro Drill. Cabling was completed for the control box and drill motors were ordered. Shipping cases were received for the sonde, tower, and winch. Cutter head assemblies, spare cable terminations, and anti-torque slip rings were also received. Some assembly and testing have been delayed in light of work on higher priority projects, but procurements are largely complete.

Rapid Air Movement (RAM) Drill
Continued acceleration of RAM Drill design, procurement, and in-house testing. The system was prepared, packed and shipped to Scotia, NY in late June. In early July, IDDO received an Expedition Permit from the Government of Greenland, and a two-week field test was subsequently completed at Camp Raven in late July.

Intermediate Depth Drill
Models and drawings were completed for the winch cable terminations and spare cable termination kits were received for the Intermediate Depth Drill. System maintenance continues at a slow pace, as does the testing and troubleshooting of the Mage Controls components. The components, returned to Mage Controls at the end of the second quarter, are expected back at IDDO early in the fourth quarter.

Winkie Drill
Borehole casing was specified and purchased in preparation for the Winkie Drill's first use in West Antarctica at a drill site with overlying firn. IDDO sought information from international colleagues regarding methods to seal the bottom of the casing to the ice. Packer components, benchtop testing for compressed air inflation, and detailed models of packer components were also researched.

Blue Ice Drill (BID)
Maintenance and upgrade tasks were largely completed during the quarter for the BID-1. The drill was subsequently cleaned, packed and shipped for the upcoming Law Dome project in Antarctica. IDDO continued communication with BID tent vendor Fabricon. Engineer Tanner Kuhl visited the vendor's location in mid-July to review the design and progress thus far, and the tent was completed in mid-August.

Thermal Drill
The Engineering Requirements document for the Thermal Drill was approved and released. IDDO engineers worked to identify, procure and test some thermal and power limiting materials and components during the quarter. New heat rings were specified, as the old model is now out of production, and a number of new rings were ordered late in the quarter.

Hand Augers
Planned modifications for the cleat and locking break components of the SideWinder units were implemented on all five kits in inventory. Equipment was returned from Svalbard and Greenland and was repaired as needed. Orders were subsequently placed for replacement of a few components that were stuck in the ice during the 2018 Arctic fieldwork.

4-Inch Drills
Maintenance was completed for the 4-Inch Drill system that returned from Antarctica. One core barrel set was modified to match beneficial modifications made to another barrel set in inventory. An improved cable keeper for the crown sheave was designed, fabricated and implemented.

Eclipse Drills
A more robust top cover and new side panels were installed on the Eclipse Drill traversing system. Beneficial updates were made to the Operator's Manual. Small tools such as strap wrenches and sharpening stones were purchased for use in the field.

Rapid Air Movement (RAM) Drill Test Completed at Raven Camp in Greenland

Throughout the third quarter, IDDO engineers worked hard to ready the upgraded Rapid Air Movement (RAM) Drill system for a field test in Greenland. In late July, IDDO engineers Chris Gibson and Tanner Kuhl traveled to Raven Camp in Greenland and conducted a full-scale system test of the new equipment. The new RAM Drill, known as RAM 2, is slated for use on Thwaites Glacier beginning in the 2019-2020 Antarctic season (PI Anandakrishnan). During the test, 26 drill runs resulting in 17 boreholes were completed, with a max hole depth of 28m. The site's altitude at 6,900 ft. played a role in limiting the depth, though the equipment ran very well. While altitude and very warm temperatures at Raven Camp hampered the team's ability to reach the desired depth goal of 55 m, IDDO engineers are confident that they can make modifications to the system to help it reach its peak performance. The equipment is expected to return to Madison, WI in early September, after which the IDDO team will have three weeks to implement any modifications or repairs before shipping the drill south, a year in advance of the fieldwork in West Antarctica.

RAM Drill sonde testing in Madison, Wisconsin. Credit: Chris Gibson

RAM Drill testing at Raven Camp, Greenland. Ice layers in the firn were evident both visually and in drilling. Credit: Chris Gibson

RAM Drill testing at Raven Camp, Greenland, showing a smooth, consistent borehole diameter. Credit: Chris Gibson

RAM Drill testing at night near Raven Camp, Greenland. Credit: Tanner Kuhl

Equipment Updates (2018 Spring)

Foro 3000 Drill
IDDO continued initial development tasks for the Foro 3000 Drill system during the second quarter. Modifications were made to the Intermediate Depth Drill cutter head design that may make it possible to perform multiple core breaks during one drill run. This will be of value when drilling brittle ice with the Foro 3000 Drill. Detailed design of the winch drum was also initiated during the quarter.

Foro Drill
Fabrication of the Foro Drill core barrels was completed and all parts for the anti-torque and motor sections were ordered except for the actual drill motors for which IDDO expects to pursue quotes in the third quarter. The magnetic slide hammers were assembled, and load testing of the sled and hitch was completed. Shipping cases for the sondes, tower, and winch were also ordered.

Rapid Air Movement (RAM) Drill
Acceleration of RAM Drill design and procurement tasks continued to accommodate a potential test of the system in Greenland during summer 2018. All major component orders have been placed and electrical testing of the sonde was initiated. Initial testing for air pressure losses was completed.

Thermal Drill
Updated science requirements for IDDO's Thermal Drill were finalized at the end of February. A thermal or power limiting feature is being planned as part of the system upgrades, to help prevent premature heat ring failure. A benchtop testing procedure was initiated during the quarter and a number of thermal/power limiting options are under consideration. A manufacturer of suitable heat ring elements has been identified, and a core removal tool was designed and built making use of magnets to disengage the core dogs.

Intermediate Depth Drill (IDD)
The new 1650-meter long winch cable was spooled on the winch drum and was terminated, and the level wind controls were modified to work with the current emergency-stop system. Acceptance testing and troubleshooting of the Mage control system components continued. At the end of the quarter, the IDD's control system components were shipped back to Mage for further tuning.

Winkie Drill
IDDO is pursuing upgrades to integrate borehole casing with the current Winkie Drill system for a planned Thwaites Glacier project. Technology from the rock drilling industry and international ice drilling community is being researched.

Blue Ice Drill (BID)
Redesigned components for the BID tripod feet were received and installed during the quarter. A custom tent enclosure manufacturer was identified in April, and design of a tent and its integration with the BID tripod system has been initiated.

In summer 2017, IDDO worked to begin fabrication of a second BID-Deep system (for wide-diameter ice coring to 200 meters), based on user demand and per a directive in the IDPO Long Range Science Plan 2016-2026. Fabrication of the second system was initially scheduled for completion in Program Year (PY) 2018. However, there is no longer a funded science project this year that requires a second BID-Deep system, and therefore completion of the second BID-Deep system has been postponed to enable work on higher-priority projects in PY 2018.

Foro 700 Drill
The IDPO Science Advisory Board identified in the IDPO Long Range Science Plan 2015-2025 a priority need to alter the surface equipment for the existing Intermediate Depth Drill to make a drilling operation that is less logistically intensive, to be used for ice coring at sites with limited logistics and with two months or less time on site. From discussions organized by IDPO with iterative discussions between IDPO, scientists, and IDDO staff, the science requirements for a 'Foro 700 Drill' were completed during the second quarter. The next step is to develop the conceptual design for the drill, which could possibly happen in PY 2019 pending availability of funds and project prioritization.

Rapid Air Movement Drill Upgrades in Full Swing at IDDO

Work is quickly progressing at IDDO on the Rapid Air Movement (RAM) Drill upgrade project. Equipment upgrades for the modified system, also known as RAM 2, are being accelerated for completion in June to allow enough time for a field test before shipping the drill to West Antarctica for its first use on a science project. The ultimate objective of the upgrade project is to greatly reduce the overall system weight while maintaining the rapid production rate of dry shot holes. During the second quarter, all major component orders were placed. Electrical testing of the sonde commenced and initial testing for air pressure loss was completed.

The original RAM Drill system in use during the 2010-2011 field season for the Askaryan Radio Array project at South Pole. Credit: Michael DuVernois

Upgraded RAM Drill 2 compressor testing in Madison, WI. Credit: Chris Gibson

Proposed layout of the RAM 2 Drill in the field. Snowmobiles can now be used in place of heavy equipment for towing the equipment between drill sites. Credit: Chris Gibson

Equipment Updates (2017 Winter)

Foro 3000 Drill
IDDO kicked off development of the Foro 3000 Drill system during the first quarter. The Foro 3000 concept builds on the Intermediate Depth Drill (IDD) system and will allow for deep coring down to 3000 meters depth. A detailed task list was developed and other important documentation such as the Project Management Plan and the Engineering Requirements were completed and formally released. Detailed design work was completed for updates to the IDD's anti-torque components to allow for accommodation of a larger-diameter cable. The IDD sonde design was also modified to allow for recovery of 3-meter long cores per drill run.

Foro Drill
Several Foro Drill components were received that were ordered in late PY 2017, including a spare winch gearbox, winch motor, load pin and tower tubing. Control box functionality testing was initiated. The sonde design is now finalized and fabrication has begun.

Rapid Air Movement (RAM) Drill
Design and procurement tasks were accelerated to accommodate a potential test of the Rapid Air Movement (RAM) Drill system in Greenland during summer 2018. Component purchases included a new hose reel and downhole motors and controllers. Initial subsystem testing has begun.

Thermal Drill
IDDO engineers researched potential vendors for new heat rings, as the former model is now out of production. IDDO also worked with IDPO and community scientists (Rick Forster, Lora Koenig, Peter Neff, Eric Steig) to iterate on a Science Requirements document before planned modifications are made to extend the Thermal Drill's depth capability to 300 meters, as is called for in the Long Range Science Plan.

Intermediate Depth Drill
Many Intermediate Depth Drill components ordered in late PY 2017 were received, including a spare winch gearbox, spare levelwind rollers, borehole pressure sensors, load pins with internal amplifiers, and the long-awaited Mage control system components.

Equipment Development (2017 Summer)

Winkie Drill
In preparation for the upcoming field season in Antarctica, IDDO outfitted the Winkie Drill with a new electric motor and larger diameter core barrel for collecting 76 mm diameter cores. Testing of the updated drill is ongoing at the IDDO warehouse. The Winkie Drill will be shipped to Antarctica in September where it will be used to collect dirty ice cores in Ong Valley, Antarctica, to depths of up to 20 meters.

IDDO Field Support Manager Anna Claussen and Engineer Grant Boeckmann perform testing of the Winkie Drill upgrades in the IDDO warehouse. Credit: Elliot Moravec.

Stampfli 2-Inch Drill
IDDO shipped the very lightweight, agile Stampfli 2-Inch Drill system to Greenland for field testing in June in conjunction with a funded field project taking place at Summit Station. The small, solar-powered drill operated well during the field test, producing 58 meters of core. Based on the results of the field test, IDDO is working to make minor repairs and modifications to the drill, procure spare parts, and develop a lightweight packing strategy for this system. The system could be ready for deployment and PI operation as early as the 2017-2018 Antarctic field season.

IDDO driller Mike Jayred with the second Stampfli 2-Inch Drill test core drilled during the 2017 Arctic field season. Credit: Elizabeth Morton

IDDO driller Elizabeth Morton field testing the Stampfli 2-Inch Drill. Credit: Michael Jayred

A variety of core samples retrieved with the Stampfli 2-Inch Drill during the 2017 Arctic field test of the drill. Credit: Elizabeth Morton

Rapid Air Movement (RAM) Drill
A conceptual design for extensive weight reduction based on the revised science requirements was completed in July. The conceptual design was presented to community scientists Sridhar Anandakrishnan and Paul Winberry for input in early August. Following that external review and any necessary modifications to the design, IDDO plans to begin purchasing primary components for the lighter-weight RAM Drill system in September/October.

Sediment Laden Lake Ice Drill
The Sediment Laden Lake Ice Drill is a lightweight, field portable hot water drill for drilling through several meters of sediment-laden lake ice. Following the April external design review and the ordering of components in May, IDDO began assembly of the system in June and plans to complete simple functionality testing at the IDDO warehouse in late summer and early fall. The system could be ready for deployment and PI operation as early as the 2018 Arctic field season.

Foro 3000 Drill
The Design Review of the Foro 3000 Drill was held on June 6. The Design Review was a virtual meeting where IDDO presented the Conceptual Design for the drill, and community scientists Eric Steig, Ed Brook, and T.J. Fudge provided feedback from the scientist/user perspective. The Conceptual Design for the drill is now complete. The Foro 3000 Drill is conceptually the same design as the existing Intermediate Depth Drill, but with a depth range extended to 3000 meters and drill run length extended from 2-meters to 3-meters.

DISC Drill versus Foro 3000 Analysis
Per discussions between IDPO, IDDO and community scientists, the next deep U.S. ice coring project will likely target Hercules Dome, Antarctica. IDDO, with assistance from Antarctic Support Contract and IDPO, is currently working with community representatives on a DISC Drill versus Foro 3000 Drill analysis, to help determine which system should be used for drilling at Hercules Dome. The analysis results will be summarized into a report for use by NSF and the science community.

Winch Simulator
Following discussions with Mary Albert and PI Ryan Bay, and due to decreased interest by the science community in IDDO purchasing an off-the-shelf winch simulator unit or designing a custom unit, IDDO plans to design a simple simulator circuit for each logging winch in inventory. IDDO envisions providing these circuit designs to PIs for building at their own institutions. PIs could then perform limited pre-deployment testing on their logging tools; however, IDDO will still encourage PIs to travel to Madison to test logging tools on the actual winches to be deployed. IDDO plans to complete design of the simulator circuits by the end of October.

Equipment Development (2017 Spring)

Stampfli 2-Inch Drill
Late in PY 2016, and in response to the U.S. Ice Drilling Program Office Long Range Science Plan, IDDO ordered an off-the-shelf 2-Inch Drill system from Icedrill.ch. IDDO received the Stampfli 2-Inch Drill in April 2017 and completed an initial assembly of the equipment. IDDO is planning to send the very lightweight, agile system to Greenland for field testing in June in conjunction with PI Baker's project (see Field Support to 2017 Arctic Projects above).

Rapid Air Movement (RAM) Drill
The science requirements were finalized for the modification and upgrade to the current Rapid Air Movement (RAM) Drill, which is used to create ~100-meter deep shot holes for seismic exploration. The science requirements target a system capable of drilling as fast as the existing RAM Drill, but at a small fraction of the current system weight. Numerical modeling and testing was initiated during the quarter to identify both the hose and drill head configurations required to achieve the desired results. The science requirements are available on the IDPO-IDDO website at https://icedrill.org/equipment/rapid-air-movement-drill.

Sediment Laden Lake Ice Drill
The Sediment Laden Lake Ice Drill is a lightweight, field portable hot water drill for drilling through several meters of sediment-laden lake ice. During the quarter, the detailed Conceptual Design for the drill was completed, and the Design Review was held on 4/5/17. The Design Review was a virtual meeting where IDDO presented the Conceptual Design for the drill, and community scientists Peter Doran and Andrew Thurbur provided feedback from the scientist/user perspective, and Dennis Duling provided feedback and recommendations on the technical aspects. Major drill components were purchased in April with consideration of feedback from the review.

Foro 3000 Drill
IDPO led iterative discussions between community scientists and IDDO engineers on the formation of science requirements for extending the Intermediate Depth Drill (IDD) to a 3,000-meter depth capability. The extended depth IDD is referred to as the 'Foro 3000 Drill'. IDDO will develop a Conceptual Design for the Foro 3000 Drill during the third quarter. The Foro 3000 Drill's science requirements are available on the IDPO-IDDO website at http://icedrill.org/equipment/foro-3000-drill.

Equipment Development (2016 Winter)

Stampfli 2-Inch Drill
In late PY 2016, and in response to the U.S. Ice Drilling Program Long Range Science Plan, IDDO procured an off-the-shelf Fast Electromechanical Lightweight Ice Coring System (FELICS) 2-inch coring system from Dieter Stampfli in Switzerland. The Stampfli 2-Inch Drill was purchased to meet requests by the community for a very lightweight, PI-operable system capable of collecting core down to 100-meters depth. IDDO expects to receive the drill during the second quarter.

Rapid Air Movement (RAM) Drill
During the first quarter, IDDO worked with IDPO and community scientists to define the science requirements for intended modifications and upgrades to this drill system. The requirements target a system capable of drilling as fast as the existing Rapid Air Movement (RAM) Drill, but at a small fraction of the current system weight. The speed required is not achievable with double-walled drill rod used in a typical Reverse Circulation drill system. Alternative solutions, including two approaches using a hose like the existing RAM drill, are being analyzed. Numerical models and testing will be used to identify both the hose and drill head configurations required to achieve the desired results. A system-level concept will also be completed.

Sediment Laden Lake Ice Drill
IDDO initiated a detailed conceptual design late in the quarter for this new, very portable hot water drilling system. Design activities for the Sediment Laden Lake Ice Drill are expected to ramp up early in the second quarter.

Equipment Development (2016 Fall)

Agile Sub-Ice Geological Drill
During the fourth quarter, IDDO completed all of the system modifications, repairs and upgrades identified during testing performed in the second quarter. The system was shipped to Port Hueneme, CA, in mid-September for use this coming Antarctic field season on PI John Stone's project (see Field Support to Antarctic Projects above).

Winkie Drill
During the quarter, IDDO completed the fabrication, assembly, and modifications of the Winkie Drill. On 9/16/16, the Winkie Drill system was shipped to Port Hueneme, CA, for its first Antarctic deployment on PI Mukhopadhyay's project (see Field Support to Antarctic Projects above).

Rapid Air Movement (RAM) Drill
During the quarter, IDDO continued review of the existing sled design and its suitability for use with a reverse circulation dual walled pipe drill. With interest by both the seismic and physics communities on modification and use of the RAM Drill, IDDO plans to work with IDPO in PY 2017 (Nov 1, 2016 - October 31, 2017) to develop updated science requirements for the drill, upon which all subsequent modifications and upgrades will be based. During the quarter, IDDO also completed necessary paperwork for participation in a capstone project at the Colorado School of Mines (CSM). The project was accepted for the current school year where CSM students will study air flow and down hole tooling analysis for the RAM Drill.

MAgIC Drill/Intermediate Depth Drill-Light
Throughout PY 2016, IDDO worked with IDPO and community scientists to develop and refine science requirements for a drill similar to the 1500 m Intermediate Depth Drill, but with a depth target between 400-700 meters and with a much-reduced logistics burden to allow for coring on remote glaciers, for instance, in Alaska. IDDO is working with IDPO and interested community scientists to develop an approach to the desired equipment, and is in the process of compiling system options to present to the community. A decision on the naming of the new system, and whether or not it will be built, will be determined once the science requirements are finalized.

Foro Drill
IDDO continued to procure drill components for the Foro Drill during the quarter as planned, including a slip ring and a winch frame assembly. Design of the cable was finalized and the cable subsequently ordered in early August. The control box layout was reviewed, the mechanical design of the box was finalized, and custom aluminum cases and faceplates were procured.

Deep Ice Sheet Coring (DISC) Drill
Any further development work for the DISC Drill remains on hold, until the science community identifies if/when the system will next be deployed.

Equipment Development (2016 Summer)

Agile Sub-Ice Geological Drill
During the third quarter, IDDO worked to complete system modifications, repairs and upgrades identified during testing performed in the second quarter. The Agile Sub-Ice Geological Drill is expected to ship to Antarctica in September. Validation and verification are now underway and documentation will be completed in the fourth quarter.

Winkie Drill
During the third quarter, IDDO completed an internal system design review as well as all necessary fabrication, assembly, and modifications of the Winkie Drill. Multi-round system testing was completed, including ice drilling with a newly-designed air chip transport system and modified Forstner and Irwin bits, coring through an ice/rock interface with multiple layers of ice and different sizes of granite rocks using two different types of mixed-media coring bits and a range of Isopar K temperatures, and coring solid granite with three different types of coring bits and two types of drilling fluid (Isopar K and water). System testing was very successful and helped inform selection of drilling/coring bits for a variety of ice/rock conditions the drill may encounter in the field. In conjunction with system testing, IDDO completed two days of operational training, conducted by Earl Maynard, a Winkie Drill expert, in Madison in July 2016. IDDO continued minor system modifications and started final procurement of replacement and spare parts.

Rapid Air Movement (RAM) Drill
During the quarter, IDDO continued researching multiple approaches for RAM Drill modification and decided to primarily focus on a dual walled pipe drill design that looks more promising than a dual walled hose design or a design based on a new standard hose reel assembly. IDDO started reviewing the existing sled design and its suitability for use with a reverse circulation dual walled pipe drill.

MAgIC Drill/Intermediate Depth Drill-Light
During the quarter, IDDO continued working with IDPO and community scientists to refine science requirements for a drill based on the 1,500 m Intermediate Depth Drill (IDD), but with a depth target between 400-700 m and with a much-reduced logistics burden to allow for coring on remote glaciers. IDDO sent the next round of comments/edits of the IDPO Science Requirements to IDPO on 6/20/16. A decision on the naming of the new system, and whether or not it will be built, is ongoing.

Foro Drill
IDDO procured several major Foro Drill components during the quarter as planned, including a Lebus core for the winch drum, a winch motor, a winch motor gearbox, a motor VFD and a pre-fabricated cable assembly for the winch control loop. IDDO finalized the design and ordered a new four-conductor cable in early August. All components for testing of the winch control loop were received. IDDO completed a dimensional report on the winch Lebus core. This core was sent to Innovative Machine Specialists for final assembly, including heat treatment, anodizing and machining. The control box layout was reviewed, and IDDO began finalizing the mechanical design of the box.

Deep Ice Sheet Coring (DISC) Drill
Any further development work for the DISC Drill remains on hold, until the science community identifies if/when the system will next be deployed.

Equipment Development (2016 Spring)

Agile Sub-Ice Geological Drill
During the Second Quarter, IDDO initiated full-scale system testing of the Agile Sub-Ice Geological (ASIG) Drill outside of Madison, Wisconsin on the UW Physical Sciences Lab (PSL) campus. IDDO engineers, a contract driller and a trainer from the rig vendor, Multi-Power Products, LLC, were able to test a variety of operations, per the Test Plan drafted by IDDO Project Manager Chris Gibson, including the coring of ice, concrete, solid granite and mixed media. The team was also able to tune the rig, refine fuel and drilling fluid consumption rates, determine the expected operational parameters of the system, such as penetration rates, and identify and refine the spare parts list. The rig performed reliably and is expected to meet or surpass all related science requirements. IDDO hosted several visitors to the test site on February 26, 2016, including Bill Eustes, Blaise Stephanus and Mark Twickler from IDPO, as well as PI John Stone, as the drill system will be used first for his upcoming project in 2016-2017 near Pirrit Hills in Antarctica. Leah Street from ASC, in Madison on other business, was also able to visit the site, as well as several other IDDO personnel. Late in the quarter, IDDO engineers quickly transitioned to system modifications, repairs and upgrades, in anticipation of shipping the system to Antarctica in September.

Winkie Drill
During the Second Quarter, IDDO continued its modifications and upgrades to the off-the-shelf Winkie Drill purchased from Minex. Early in the quarter, IDDO was able to test its adaptations of auger flights during the Rapid Access Ice Drill (RAID) Auger and Packer Test near McMurdo Station. Important information was gained regarding penetration rates, expected fuel consumption, and the augers' ability to transport ice chips to the surface. Taking advantage of the ASIG Drill test set up, the transportation of ice chips by air was tested as a proof of concept for drilling options in the deep field. Later in the quarter, IDDO identified two types of mixed media coring bits, completed fabrication of a rig base for the system to support the drill and evenly distribute loads across the snow surface during core breaks, completed installation and testing of a variable frequency motor drive for the mud pump, and completed modifications of a drill fluid filtration drum. IDDO will continue its work into the Third Quarter, and also plans to complete additional testing and training in Madison in July 2016, prior to shipping the system to Antarctica in September.

Rapid Air Movement Drill
During the quarter, IDDO began researching a new hose reel design for the Rapid Air Movement (RAM) Drill. IDDO also explored dual-wall hose designs and rigid, lightweight aluminum pipe applications as it looks to lighten and lessen the drill's logistics for future deployments. IDDO engineers also corresponded with engineers in the Chinese drilling program, as they are investigating similar technologies.

MAgIC Drill/Intermediate Depth Drill-Light
During the quarter, IDDO worked with IDPO and community scientists to develop and refine science requirements for a drill similar to the 1,500 meter Intermediate Depth Drill (IDD), but with a depth target between 500-900 meters and with a much-reduced logistics burden to allow for coring on remote glaciers, for instance, in Alaska. A decision on the naming of the new system, and whether or not it will be built, should be resolved in the Third or Fourth Quarters.

Foro Drill
IDDO ramped up its design of the Foro Drill during the quarter, corresponding with winch drum and other winch component manufacturers. IDDO initiated procurement of components for prototyping the winch control system and building the new Foro control box.

Deep Ice Sheet Coring Drill
IDDO has temporarily put any further development work for the Deep Ice Sheet Coring (DISC) Drill on hold, until the science community identifies if/when the system will next be deployed. Some minor maintenance and cleaning up of the LabVIEW software was completed during the quarter. A good portion of the DISC Drill cargo also returned from Antarctica in April, and is being unpacked and dried.

Update of Field Drilling Support (January - March, 2010)

Agile drill field projects in Antarctica during January-March included coring on the Amundsen Coast (hand auger plus sidewinder) and Taylor Glacier (hand auger plus sidewinder), and the conclusion of a successful season for the Amundsen Basin seismic project (RAM Drill). While all these field projects were a success, the PIs gave helpful feedback to IDPO and IDDO will continue to develop its drill management procedures to better maintain, repair, and provide science support for all types of drills.

The WAIS Divide Ice Core Project had a successful season with 1,050 meters of high-quality core retrieved and drilling progressing to a total depth of 2,564 meters, only 36 m short of the season's goal in spite of more than a week of delay getting into the site. The problem with hole inclination was corrected in the field, and the drillers were able to reduce inclination from just over 5 degrees to approximately 4 degrees. The new thin kerf core barrel increased core lengths per run from ~2.7 m to 3.3 m.

More information about these projects can be viewed at: https://icedrill.org/fieldwork

Driller Mike Jayred operates the RAM Drill during the 2009-2010 Antarctic field season to quickly produce shot holes for seismic investigations. Photo: John Fegyveresi

The DISC Drill at WAIS Divide with a run of ice core. Photo: Peter Neff

Requesting Field Support

If you are preparing a NSF proposal that includes any kind of support from IDP, you must include a Letter of Support from IDP in the proposal. Researchers are asked to provide IDP with a detailed support request three weeks prior to the date the Letter of Support is required. Early submissions are strongly encouraged.

Program Information

The U.S. Ice Drilling Program (IDP) is a NSF-funded facility. IDP conducts integrated planning for the ice drilling science and technology communities, and provides drilling technology and operational support that enables the community to advance the frontiers of climate and environmental science.