Foro 400 Drill

The Foro 400 Drill is an electromechanical ice coring drill that retrieves 98 mm (3.86-inch) diameter x 1-meter-long ice cores to approximately 400 meters depth. Design of the Foro 400 Drill was initiated in PY 2015 based on driller feedback with the aging 4-Inch Drill, and to utilize more recent and proven designs from other IDP drill systems. The drill is expected to largely replace use of the 4-Inch Drill equipment; however at least one full 4-Inch sonde will be retained for use on science projects requiring the larger 104 mm diameter core. The design is largely based on the current 4-Inch Drill equipment but offers generous weight savings. The Foro 400 Drill produces a 98 mm (3.9-inch) diameter core, the same as IDP’s Foro 1650 Drill (aka Intermediate Depth Drill) and Foro 3000 Drill. In addition, the Foro 400 sonde design is submersible and watertight. Using a common sonde design across several drills spreads design costs over multiple projects, strengthens component availability, and promises to reduce future maintenance costs. During a lull in fieldwork caused by the pandemic, IDP conducted beneficial hands-on training for several IDP Engineers at the UW Physical Science Lab (PSL) test well. The system was deployed to Antarctica for its first field project during the 2019-2020 field season at Allan Hills, Antarctica. Fishing tools were fabricated and drill recovery loops procured in 2021. Slam Stick mounts were also fabricated to allow for collection of vibration data during coring. In 2022, scoop cutter shoes and sonde stands were procured. The system was used on Tunu Glacier in Greenland in spring 2022 and again at Allan Hills during the 2022-2023 Antarctic field season.

In 2023, IDP purchased new aluminum outer tubes to replace the fiberglass tubes, as it is believed the fiberglass is creating heat, chip transport issues and poor core quality starting at depths as shallow as 150 meters. The new barrels were machined, anodized, and will be tested at Summit Station in summer 2024. A new truss tower was also designed and implemented to make system assembly easier and safer and to increase the safety factor of the loads when using the drill with the MAST Tent.