Foro 1650 Drill

Description

In 2014, IDP completed the design and fabrication of a Foro 1650 Drill (previously referred to as the Intermediate Depth Drill or IDD), which retrieves 98 mm diameter ice cores. With assistance from international colleagues, IDP modified the existing design of the Hans Tausen Drill and built a new system. The system was field-tested outside of Summit Station, Greenland, in spring 2014 and was used in the successful completion of the SPICEcore project near South Pole Station from 2014-2016, where a total of 1,751 m of core was collected. The drill was originally designed to reach a depth of 1,500 m. Following a post-project analysis of the SPICEcore project, IDP has set the cable limit for the current winch drum at 1,700 m capacity, which allows for drilling to approximately 1,650 m depth. This maintains adequate safety margins for the drum flanges and mitigates the risk of system damage should the level wind not spool the cable perfectly every time. While the system was originally called the Intermediate Depth Drill (IDD), the name was updated in 2019 to signify the shared sonde design of other IDP drill systems (e.g. Foro 400, Foro 3000). IDP also implemented new 4-conductor cables and beneficial sensors for temperature, pressure, and inclination.

Current Status

IDP is working to replace the console electronics for the Foro 1650 and Foro 3000 drill systems with a central controller to bring the systems more into line with the latest control system implemented in the 700 Drill. This will make the hardware of the Foro 3000 and Foro 1650 systems more interchangeable. It will also allow some reuse of 700 Drill control software, which is more stable than the current Foro 1650/3000 counterpart and will implement new features that improve operational efficiency. IDP is also working on powerline communications development for the Foro 1650/3000 drills. At the direction of NSF and the Antarctic Support Contractor, the Foro 1650 system was shipped to Port Hueneme, CA in November 2022 for transport to McMurdo Station on the resupply vessel. The majority of the drill, except for the control system and other do not freeze components, is currently stored in McMurdo and may be returned to IDP in 2027, as there are no longer any near-term plans to use it in Antarctica.

Equipment Details

Name Foro 1650 Drill
Type
Type
Ice coring
Number in Inventory
Number in Inventory
1
Max. Practical Depth
Max. Practical Depth
1650 m
Hole Diameter
Hole Diameter
129.6 mm (wet hole)
126 mm (dry hole)
Ice Core Diameter
Ice Core Diameter
98 mm (3.85 inches)
Ice Core Length
Ice Core Length
2.0 m
Rock Core Diameter
Rock Core Diameter
[NA]
Rock Core Length
Rock Core Length
[NA]
IDP Driller Required?
IDP Driller Required?
Yes, 3+ (number of drillers required depends on desired drilling depth and drilling schedule)
Drill Fluid Required?
Drill Fluid Required?
Yes
Trench Required?
Trench Required?

Yes
(3 m x 0.9 m x 3.5 m)

Power Requirements/ Source
Power Requirements/ Source

35 kW, 460 V, 3-phase generator

Estimated Drilling Time
Estimated Drilling Time

1,500 m - 85 days (assumes 24 hour operations)

Helicopter Transportable?
Helicopter Transportable?
Yes (see system weight/cube below)
Light Aircraft Transportable?
Light Aircraft Transportable?
Yes (see system weight/cube below)
Shipping Weight
Shipping Weight

27,000 lbs (does not include drilling fluid, generator, generator fuel, or personnel)

Shipping Volume (Cube)
Shipping Cube

1,875

Documents

Citation Year
NSF Ice Drilling Program (2025) Foro 1650 Operations and Maintenance Manual. 1-46. 2025
Jay A Johnson, Tanner W Kuhl, Grant Boeckmann, Chris J Gibson, Joshua Jetson, Zachary Meulemans, Kristina R Slawny, Joseph M Souney (2021) Drilling operations for the South Pole Ice Core (SPICEcore) project. Annals of Glaciology, 62, (84), 75-88. doi: 10.1017/aog.2020.64. https://doi.org/10.1017/aog.2020.64 2021
Joseph M Souney, Mark S Twickler, Murat Aydin, Eric J Steig, TJ Fudge, Leah V Street, Melinda R Nicewonger, Emma C Kahle, Jay A Johnson, Tanner W Kuhl, Kimberly A Casey, John Fegyveresi, Richard M Nunn, Geoffrey M Hargreaves (2021) Core handling, transportation and processing for the South Pole ice core (SPICEcore) project. Annals of Glaciology, 62, (84), 118-130. doi: 10.1017/aog.2020.80. https://doi.org/10.1017/aog.2020.80 2021
Pavel Talalay (2021) Long-Term Stability of Deep Boreholes in Ice Filled with Estisol-140 Drilling Fluid. IceCube Polar Science Workshop, 19-20 January 2021, 1-13. 2021
Eric J Steig, TJ Fudge, Ryan Bay, Robert Hawley, IDPO (2018) Science Requirements: Foro 3000 Drill. 1-3. 2018
Kyle Zeug (2018) Replicate Coring System for 98mm Electromechanical Drill - Whipstock Conceptual Documentation. 1-16. 2018
Kimberly A Casey, TJ Fudge, Thomas A Neumann, Eric J Steig, Marie GP Cavitte, Donald D Blankenship (2014) The 1500 m South Pole ice core: recovering a 40 ka environmental record. Annals of Glaciology, 55, (68), 137-146. doi: 10.3189/2014AoG68A016. https://doi.org/10.3189/2014AoG68A016 2014
Jay A Johnson, Alexander J Shturmakov, Tanner W Kuhl, Nicolai B Mortensen, Chris J Gibson (2014) Next generation of an intermediate depth drill. Annals of Glaciology, 55, (68), 27-33. doi: 10.3189/2014AoG68A011. https://doi.org/10.3189/2014AoG68A011 2014
IDDO (2013) Intermediate Depth Drill Final System Engineering Design Review (20 March 2013). 1-87. 2013
IDDO (2012) Intermediate Depth Drill Science Review (17 October 2012). 1-61. 2012

Photos

Project History

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